PROVIDED BY OSHKOSH FABRICATION & FINISHING SERVICES (OFS)
MILITARY GRADE E-COATINGS FOR MISSION-CRITICAL EQUIPMENT
From desert heat to saltwater corrosion, our E-Coat and electrophoretic coating process protects heavy equipment where failure is not an option. As an ITAR registered facility, we meet the strictest requirements for defense-grade surface protection.
1,008+ hours salt spray testing – 60% above military standard.
Reduces lifecycle cost through fewer repairs and extended equipment life.
Just 0.017 lbs./gal., compared to 1.8–3.5 lbs./gal. for traditional spray coating methods.
Near zero waste vs 30-70% waste with traditional methods, driving cost down further.
BUILT FOR EXTREME ENVIRONMENTS
Extreme durability for equipment where failure means grid disruption or millions in downtime. Critical infrastructure with 15-20 year lifecycles where corrosion is catastrophic.
- Generator enclosures and housings
- Transformer cabinets and UPS enclosures
- Switchgear and electrical distribution panels
- Fuel tank systems
- Control panel enclosures
- Server rack and cabinet enclosures
- CRAC/CRAH cooling unit housings
- Cable management systems
Military specifications met. Combat-proven performance.
- Vehicle chassis and body components
- Weapons system housings
- Communication equipment enclosures
- Transport and logistics equipment
- Field-deployed power systems
Sun, moisture, soil chemicals, and fertilizers 24/7.
- Tractor and combine components
- Irrigation system components
- Grain handling equipment
- Sprayer system components
- Farm implement frames
WE COAT WHAT OTHERS CAN’T
Most electrocoating shops can’t handle your large or uniquely shaped parts.
Our state-of-the-art 150,000 sq ft facility features 2 coating systems:
- a 36 ft. long x 8 ft. high x 3.5 ft. deep tank with 5,000 lb. capacity
- 10 ft. long x 8 ft. high x 36 ft. deep tank with 2,500 lb. capacity
THEIRS
OURS
THE ELECTROCOATING PROCESS
The Oshkosh E-Coat system delivers superior corrosion protection through a multi-stage process that applies three integral barriers: a zirconium conversion coating, an electrocoat primer with superior bonding ability, and a UV-resistant topcoat. This layered defense ensures that if corrosion penetrates one barrier, the layers beneath prevent it from spreading.
1. PRETREATMENT & COATING
Parts move through an automated immersion system where they’re cleaned, zirconium coated, and E-Coat primed. Our in-line acid wash capability, uncommon in the industry, removes scale chemically for optimal surface preparation. Electrodeposition applies uniform epoxy primer to every surface, including complex geometries and hidden areas that spray application cannot reach.
2. CURE
Parts are heated to 350°F for 20 minutes, fully curing the primer. This creates a coating with superior chip and scratch resistance compared to chemical-cured primers, which can take 24 hours to 7 days to cure.
3. TOP COAT
A UV-resistant topcoat is applied to protect against color fade and provide additional protection for the E-Coat barrier. The integrated system eliminates contamination risk and non-value-added material handling between coating stages.
WHY CHOOSE E-COATING?
Corrosion failure is expensive: costly downtime, warranty claims, and reputation damage from vehicles that look worn and rusty long before their time. Parts exposed to salt spray, humidity, and harsh environments need protection that lasts decades, not years, maintaining both performance and appearance.
Maximum uptime protects your bottom line. Superior corrosion resistance means fewer repairs, reduced maintenance intervals, and extended equipment life. This keeps assets operational and generating revenue. Decades of proven protection ensure long-term return on investment without costly refurbishment cycles.
E-Coating excels where traditional methods fail. Sharp edges, deep recesses, and complex geometries receive the same uniform protection as flat surfaces. This eliminates thin spots, missed areas, and costly manual touch-ups. From simple brackets to intricate assemblies, controlled electrochemical deposition ensures complete, repeatable coverage on parts of any shape or size.
Up to 98% transfer efficiency means less material waste and lower coating costs for your operation. Our REACH compliant process contains no phosphates, zinc, or heavy metals. All waste is treated onsite rather than adding to external waste streams. The result: reduced environmental impact, low VOC emissions, and lower lifecycle costs compared to traditional spray methods.
WHY CHOOSE E-COATING?
Corrosion failure is expensive: costly downtime, warranty claims, and reputation damage from vehicles that look worn and rusty long before their time. Parts exposed to salt spray, humidity, and harsh environments need protection that lasts decades, not years, maintaining both performance and appearance.
VERSATILE & CONSISTENT
Maximum uptime protects your bottom line. Superior corrosion resistance means fewer repairs, reduced maintenance intervals, and extended equipment life. This keeps assets operational and generating revenue. Decades of proven protection ensure long-term return on investment without costly refurbishment cycles.
LOWER LIFECYCLE COSTS
E-Coating excels where traditional methods fail. Sharp edges, deep recesses, and complex geometries receive the same uniform protection as flat surfaces. This eliminates thin spots, missed areas, and costly manual touch-ups. From simple brackets to intricate assemblies, controlled electrochemical deposition ensures complete, repeatable coverage on parts of any shape or size.
GREEN & CLEAN TECHNOLOGY
Up to 98% transfer efficiency means less material waste and lower coating costs for your operation. Our REACH compliant process contains no phosphates, zinc, or heavy metals. All waste is treated onsite rather than adding to external waste streams. The result: reduced environmental impact, low VOC emissions, and lower lifecycle costs compared to traditional spray methods.
FASTER. BETTER. SIMPLER.
COMPLETE MANUFACTURING UNDER ONE ROOF
- End to end manufacturing: cut, form, weld, e- coat, topcoat, and assembly processes available
- Everything in house for faster turnaround
- No juggling multiple vendors or schedules
- Single point of contact, consistent quality
66% FASTER THAN COMPETITORS
- 5-day turn around, 66% quicker than industry average
- Expedited service available for rush jobs
- 95%+ on time delivery rate
- Fast delivery without compromising quality
MILITARY-GRADE QUALITY
- Consistent quality on every part through onsite chemistry lab and statistical process control
- Exceeds TT-C-490E, MILDTL-53084, ASTM standards
- 1,008+ hours salt spray testing (60% above standard)
- Online quality metrics and PPAP documentation are available
- Onsite salt spray and cyclic corrosion testing
THE NUMBERS DON’T LIE:
OSHKOSH FABRICATION & FINISHING SERVICES VS EVERY ALTERNATIVE
Spray primers rust through in months. Powder coat chips and corrodes. Galvanizing doesn’t reach hidden areas. E-Coating solves all three problems with immersion protection that coats every surface.
| COATING METHOD | CORROSION RESISTANCE |
COST / SQ FT | COATING COVERAGE |
VOC EMISSIONS | MATERIAL EFFICIENCY |
|---|---|---|---|---|---|
| E-Coat (Ours) | 1,008 hrs. | $0.40 to $0.60 | 100% uniform | 0.17 lbs./gal. | 98% |
| Spray Paint | 400 to 600 hrs. | $0.80 to $1.00 | Misses hidden areas | 1.8 to 3.5 lbs./gal. | 30 to 50% |
| Powder Coat | 300 to 500 hrs. | $0.70 to $0.90 | Misses hidden areas | 0.0 lbs./gal. | 60 to 70% |
| Galvanized | 400 to 600 hrs. | Variable | Full coverage | 0.1 to 0.3 lbs./gal. | 100% |
TECHNICAL SPECIFICATIONS
FILM PROPERTIES
Film Thickness
0.5 to 1.5 mils
Gloss (60°)
65 to 85
Pencil Hardness
2H min.
Direct Impact
100 in.-lbs. min.
Reverse Impact
60 in.-lbs. min.
Crosshatch Adhesion
4B - 5B
Throwpower
12 to 15 inches
SYSTEM CAPACITY
Tank Length
36 ft.
Tank Width
3.5 ft.
Tank Depth
8 ft.
Max Weight
5,000 lbs.
Indexing Length
8 ft.
Indexing Width
10 ft.
Indexing Max Weight
2,500 lbs.
SYSTEM CAPACITY
– TT-C-490E (Federal)
– MILDTL-53084 (Military)
– ASTM D523 (Gloss)
– ASTM D3363 (Hardness)
– ASTM D2794 (Impact)
– ASTM D3359 (Adhesion)
– ASTM B117 (Salt Spray)
– GM9508P (Gravelometer)
– GM9535P (Throwpower)
OPTIONAL CORROSION PROTECTION ENHANCEMENTS
Add targeted defense layers for your specific operational environment.
SEAM SEALANT
Creates a permanent barrier at welded joints, panel overlaps, and fastener penetrations where traditional coating leaves gaps.
RUST PROOFING
Supplemental treatment for undercarriages, wheel wells, and high-wear surfaces exposed to road salts, debris, and environmental contaminants.
ANTI-CHIP COATING
Flexible, impact-resistant coating for high-impact areas that absorbs energy and prevents finish breakthroughs from road debris and operational hazards.
THERMAL ADHESIVES
Dual-purpose system that manages heat transfer while providing structural bonding that distributes stress and eliminates corrosion-prone mechanical fasteners.
SEE IT. TEST IT. QUOTE IT.
Schedule a facility tour, send sample parts for coating, or request a detailed quote. Experience the OFS difference firsthand.